How to Cut Formica

Formica is commonly used in kitchens for the installation of countertops, sinks and etc. One can cut formica sheets with the help of required tools and by the implementation of correct methodology. The skills required for cutting formica can be developed with enough practice/patience and by keeping the hand steady. Let us understand how to cut formica in the paragraphs given below.

How to Cut Formica
The process of cutting and installing formica sheets is presented in the paragraphs below.

How to Cut Formica Sheets?
Tools needed for cutting formica sheets include a saber saw, 'J' roller, flat file and router. The first step in cutting a formica sheet is to mark out or sketch the required pattern. Once the sketch is prepared, cutting should be done with saber saw. The saw should be equipped with fine blades. Cutting has to be done in excess of 3/8 to 1/2 inches outside the border of sketch. After cutting the formica sheets, adhesive should be applied to the back of formica. A 'J' roller is used for applying pressure on the sheet; it facilitates proper bonding of sheet with the surface. To cut the formica in line with the edges of the underlying surface, a router should be used. A flat file is used in removing sharp edges.

How to Cut Formica Countertops
The procedure of cutting formica countertops is explained below. Sawhorses are used as the platform/base for cutting formica countertops. A power saw and jig saw should be used for cutting formica countertops. A circular power saw with 40 teeth is ideal for cutting these countertops. Most of the cutting is done with power saws while the remaining part of finishing is carried out with a jig saw. The jig saw thus, helps in cutting the countertop without damaging the adjoining wall. A pair of goggles, belt sander and metal file are the other tools required to cut formica countertops.

Prior to the actual process of cutting, one should cover the countertop with a masking tape. It prevents the splintering and chipping of plastic. The rip fence which comes with a circular power saw helps in directing/guiding the cut. Finishing with belt sander helps in compensating for any waver in the direction of cutting. One should always cut the countertop a bit outside to the actual line. When saw blade is guided through the thickest areas of the countertop, it is necessary to adjust the saw blade by about 1/8th of an inch.

A metal file need to be used for the final finishing work. The filing process should be carried out by positioning the metal file in the downward position. A 220 grit sand paper helps in polishing the formica in the end. Read more on circular saw cutting guide.

The task of cutting formica is easy to understand and implement. One can cut the formica countertops, if the instructions are properly followed. The process of how to cut formica explained in the article would help easing the work.